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YLZK-H1/HQ1769 Rentai Intelligent Digital Boiler Controller
YLZK-H1HDQ1769BOILER Intelligent Boiler Controller YLZK-HQ1769 Boiler Controller User Manual I. Overview H1 series controller is a new generation boil
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YLZK-H1 HDQ1769 BOILER Intelligent Boiler Controller
User Manual for YLZK-HQ1769 Boiler Controller
1、 Overview
The H1 series controller is a new generation boiler controller launched by our company. The H1 controller is based on ARM Cortex-M3 series microprocessors and uses a color touch screen as the human-machine interface, with display functions such as text, graphics, and animation. It is a boiler controller with beautiful appearance, strong anti-interference ability, high reliability, and high cost-effectiveness.
2、 Basic operations
2.1 Main screen operation
Connect the controller power, and the initial welcome screen will be displayed on the LCD touch screen. As shown in Figure 1.

Figure 1 Initial Welcome Screen
Press in the middle of the touch screen, the controller beeps once, and the touch screen enters the main screen. As shown in Figure 2.

Figure 2 Main Screen
Press“
”Enter the manual operation screen of the burner.

According to the condensation circulation pump“
”Enter the manual operation screen of the condensing circulation pump.

According to the water supply pump“
”Enter the manual operation screen of the feedwater pump.


Press“
”Key, the controller enters the running state; The button displays as
Press again to exit the running state of the controller. When an alarm occurs, press“
”If the alarm is eliminated, the controller will enter standby mode.



Simultaneously display controller status, system pressure, water level, time, burner status, pump status, etc. on the main screen.
2.2 Manual operation of burner
When the controller is in standby mode, press the burner on the main screen to enter the "burner operation" screen, as shown in Figure 3.

Figure 3 Burner Operation
Press the "Big Fire" button, and the burner will operate in a high fire state;
Press the "low fire" button, and the burner will work in a low fire state;
Press the 'Close' button to turn off the burner;
Press the 'Exit' button to return to the main screen.
2.3 Control and manual operation of feedwater pump
2.3.1 Automatic control of feedwater pump
In automatic mode, the controller determines the status of the boiler water level by detecting the water electrode signal, and controls the start and stop of the feedwater pump based on this status.
When the water level is lower than the low water level electrode, the controller starts the feedwater pump; When the water level is higher than the high water level electrode, the controller shuts down the feedwater pump.
2.3.2 Manual operation of feedwater pump
On the main screen, press the feed water pump to enter the "Feed Water Pump Operation" screen. As shown in Figure 4.

Figure 4 Operation of Water Supply Pump
Press the "Start" button to activate the water supply pump and set it to manual mode.
Press the 'stop' button to turn off the water supply pump and set it to manual mode.
Press the "Main/Backup Pump" button to switch the water supply pump from the original main pump to the backup pump, and at the same time, the button becomes the "Backup Pump"; The original backup pump was switched to the main pump, and at the same time, the button changed to "main pump".
Press the "Manual/Auto" button, and the feed pump will switch from manual mode to automatic mode, while the button will also switch to "Auto"; Originally in automatic mode, it transitioned to manual mode, and at the same time, the button changed to 'manual'.
Press the 'Exit' button to return to the main screen.
2.4 Control and manual operation of condensing circulation pump
2.4.1 Automatic control of condensing circulation pump
When the condensing circulation pump is in automatic mode, it starts together with the burner; After the burner is turned off, the condensing circulation pump is delayed in shutting down for a period of 1 to 30 minutes
Minutes can be set.
2.4.2 Manual operation of condensing circulation pump
On the main screen, press the "Condensing Circulation Pump" button to enter the "Condensing Circulation Pump Operation" screen. As shown in Figure 5.

Figure 5 Operation of Condensation Circulating Pump
Press the "Start" button, and the controller will start the condensate circulation pump while being set to manual mode.
Press the 'stop' button to turn off the condenser circulation pump and set it to manual mode.
Press the "Manual/Auto" button to switch the condensing circulation pump from manual mode to automatic mode, and at the same time, the button changes to "Auto"; Originally in automatic mode, it transitioned to manual mode, and at the same time, the button changed to 'manual'.
Press the 'Exit' button to return to the main screen.
3、 Set operation
3.1 Parameter Settings
Press the "Parameter Settings" button on the main screen to enter the parameter settings screen (a password is required to enter this screen. If you do not know the password, please call our technical service department to inquire), as shown in Figure 6.

Figure 6 Parameter Setting Screen
Press "Overtemperature Alarm Settings" to enter the overtemperature alarm settings screen.
Press' Communication Parameter Settings' to enter the communication parameter settings screen.
3.1.1 Overtemperature alarm setting
In the parameter setting screen, press the "Overtemperature Alarm Setting" button to enter the overtemperature alarm setting screen, as shown in Figure 7.

Figure 7 Overtemperature Alarm Setting Screen
Overpressure alarm: 0.20-2.50MPa. When the steam pressure reaches this set value, an alarm is triggered and the furnace is shut down.
Upper limit pressure: 0.10-2.50 MPa.
Upper limit pressure: 0.10-2.50 MPa.
Turning pressure: 0.10-2.50 MPa.
Lower limit pressure: 0.05-2.45 MPa.
Smoke exhaust overheating: 100-400 ℃. When the exhaust temperature reaches this set value, an alarm will sound and the furnace will be shut down.
Delay setting: 1-30 minutes. Delay after condensing circulation pump.
3.2 Fault Records
Press the "Fault Record" button in the menu to enter the fault record screen. As shown in Figure 8.

Figure 8 Fault Record
Press' Previous' or 'Next' to switch the number of pages for fault record information.
3.3 Accumulated combustion
Press the "Combustion Accumulation" button in the menu to enter the combustion accumulation screen. As shown in Figure 9.

Figure 9 Accumulated combustion
3.4 Time Setting
Press the "Time Setting" button in the menu to enter the time setting screen. As shown in Figure 10.

Figure 10 Time Setting
Press the number once to set the corresponding time, and press the "OK" button to store it.
4、 Water level detection and control
The controller determines the water level status of the drum by detecting the water electrode signal, and controls the start and stop of the water supply pump based on this status, as shown in the following table:

5、 Run
Press the "Run" button on the control selection screen or the "Run" button on the panel to enter the running state of the controller. Press the "Stop" button on the control selection screen or the "Stop" button on the panel to exit the running state of the controller.
5.1 Burner Control
The burner is not running in standby mode.
When the steam pressure is lower than the "lower limit pressure", the burner starts and works in a high fire state;
When the steam pressure reaches the "ignition pressure", the burner will turn off the fire;
When the steam pressure reaches the "upper limit pressure", the burner is turned off.
6、 Alarm
When the controller detects a fault, it automatically shuts down the burner and other equipment. Pop up the alarm screen and the system plays a voice alarm. General alarm screen
As shown in Figure 11

Figure 11 Fault alarm screen
The fault name is displayed in the middle of the screen (which can show multiple faults that occur simultaneously), and there are two buttons on the right side of the screen, "Mute" and "Reset".
Press the 'mute' button to turn off the alarm output relay; Press the 'Reset' button to return to the main screen. If the fault phenomenon is not eliminated, the system will re-enter the alarm screen after 1 minute. After troubleshooting, press the "Reset" button to exit the fault alarm screen and return to standby mode.
When the controller detects an alarm, in addition to displaying the alarm screen, the time and name of the alarm are recorded. The most recent 70 alarm records can be checked by referring to the alarm records.
Alarm table

7、 Wiring method
7.1 Input
7.1.1 Transmitter
The steam pressure adopts a pressure transmitter and a 4-20mA current signal; Range: 0~2.50Mpa range can be set.
7.1.2 Temperature Sensor
The exhaust temperature sensor uses a thermistor. Thermal resistance index: Pt100, R (0)=100.00 Ω. Smoke exhaust temperature measurement range: 0-400 ℃.
The resistance change of the temperature sensor is only about 0.39 Ω for every 1 ℃ temperature change, so special attention should be paid to the wiring quality and the contact resistance at the wire joints should be minimized as much as possible to avoid affecting the temperature measurement accuracy. The temperature sensor adopts a three wire connection method to eliminate the influence of line resistance. The specifications and lengths of the three wires should be exactly the same, and the B and C ends should be short circuited on one side of the temperature sensor.
7.1.3 Water level electrode (water level electrical contact)
When the resistance at both ends of the water electrode is below 50K, the controller considers the water surface to be higher than the electrode. When the resistance at both ends of the water electrode rises above 200K, the controller considers the water surface to be lower than the electrode. Please pay attention to the insulation at both ends of the electrode.
7.1.4 Burner malfunction
The burner fault light can be connected in parallel to the controller, and the controller will detect and issue an alarm to prompt the user to handle it. This signal is a 220V AC strong current signal.
7.1.5 Gas pressure low alarm
The low gas pressure fault light can be connected in parallel to the controller, and the controller will detect and issue an alarm to prompt the user to handle it. This signal is a 220V AC strong current signal.
7.1.6 Gas Leakage Alarm
The gas leakage fault light can be connected in parallel to the controller, and the controller will detect and issue an alarm to prompt the user to handle it. This signal is a 220V AC strong current signal.
7.1.7 Pressure signal
Sensor signals such as pressure controllers and pressure switches can be connected to the controller, and the controller detector will display the on/off status and issue an alarm.
7.2 Output
The contact numbers 3 to 17 of the control relay have a capacity of 10A/220VAC, and the load should be less than 0.5KVA when in use.
7.2.1 Burner Control
The controller provides a set of independent small fire or start stop control contacts, and a set of independent large fire or large/small fire switching control contacts. Can be matched with various imported and domestic burners. The small fire control relay can be connected to the small fire control end of the burner or directly control the power supply of the burner.
7.2.2 Pump (Valve) Control
The controller can be connected to various pumps or valves. When using a single-phase pump (valve) with a power of less than 0.5KVA, the controller's (valve) control output can be directly connected in series to the power supply circuit of the pump (valve). If the pump (valve) has a high power or is a three-phase water pump, an appropriate power contactor should be connected.

Technical requirements for H1 serial communication interface
1、 General Information
1. Master slave mode: Slave.
2. Interface type: RS-485.
3. Data format: 1 start bit, 8 data bits, 1 stop bit.
4. Parity check: no check (0), odd check (1), even check (2).
5. Baud rates: 9600, 19200.
6. Station number: 0-255.
7. Usage protocol: MODBUS_STU.
2、 Mailing address
1. Read data (Command 03)
(1) Controller status
10h(40017)
(10h)=0: standby;
(10h)=1: Alarm;
(10h)=2: Running;
(2) Switching input
11h(40018)
11h.0: Extreme low water level alarm electrode
11h.1: Low water level electrode
11h.2: High water level electrode
11h.3: High water level alarm electrode
11h.9: Overpressure alarm signal
11h.10: Burner fault signal
11h.11: Low gas pressure alarm signal
11h.12: Gas leakage alarm signal
Note: A switch input signal with a certain bit of 0 indicates that the input signal is open, and a certain bit of 1 indicates that the input signal is closed
(3) Switching output
13h(40020)
13h.0: Burner start stop control
13h. 1: Burner load regulation
13h.2: Main feedwater pump control
13h.3: Backup feedwater pump control
13h.4: Control of condensing circulation pump
13h.6: Alarm output
Note: If the output signal of the switch is 0, it means the output signal is disconnected, and if it is 1, it means the output signal is closed
(4) Analog input
18h (40025) exhaust temperature
19h (40026) steam pressure
(5) Water level status
1dh(40030)
(1dh)=0: Extreme low;
(1dh)=2: low water level;
(1dh)=3: medium water level;
(1dh)=4: high water level;
(1dh)=5: High alarm;
(6) Alarm
25h(40038)
25h.0: Extreme low water level alarm
25h.1: Steam pressure sensor open circuit
25h.2: Steam pressure sensor short circuit
25h.3: Overpressure alarm (transmitter)
25h.4: High smoke exhaust temperature alarm
25h.5: Overpressure alarm (controller)
25h.6: Burner malfunction
25h.7: Gas pressure low alarm
25h.8: Gas leakage alarm
25h.9: Logic error of water level electrode
25h.10: High water level alarm
25h.11: Smoke exhaust temperature sensor open circuit
(7) Equipment status
27h(40040)
27h.0=0 feed pump main
27h.0=1 water supply pump backup
27h.1=0 automatic feed water pump
27h. 1=1 manual feed water pump
27h.3=0 automatic condensing circulation pump
27h.3=1 manual condensing circulation pump
(8) Accumulated combustion time
29h(40042)
2. Write data (06 command)
(1)a0h(40161)
(a0h)=1 The controller enters the running state
(a0h)=2 Controller exits the running state
(a0h)=3 reset
(a0h)=4 silencing
(a0h)=5 large fires (manually start burner)
(a0h)=7 small flames (manual burner reduced)
(a0h)=8 Stop (manually turn off the burner)
(a0h)=100 feedwater pump start
(a0h)=101 feed pump stops
(a0h)=102 automatic feed pump
(a0h)=103 manual feed pump
(a0h)=104 feed water pump ring pump main pump
(a0h)=105 feed water pump ring pump backup pump
(a0h)=106 condensate circulation pump started
(a0h)=107 Condensation circulation pump stops
(a0h)=108 automatic condensing circulation pump
(a0h)=109 manual condensing circulation pump

Attached figure: YLZK-H1/HQ1769 controller wiring diagram

YLZK-H1/HQ1769 Controller Outline and Hole Size Diagram
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